Push/pull clip feed configuration for selectively delivering or withdrawing a clip to allow output of one clip alone or two clips concurrently and associated devices, methods, systems and computer program products

ABSTRACT

Methods and apparatus for supplying a clip to a clip window associated with a closure attachment mechanism having a closure punch path for attaching a single clip or two clips to a target tubular work piece in a closure zone include: (a) forcing a plurality of clips to travel in a first predetermined clip travel path having a forward direction toward a first punch path in a closure zone at a first point in time; (b) selectively retracting the plurality of clips so that the clips travel in a reverse direction along the first predetermined clip travel path; and then (c) forcing the plurality of clips to again travel in the forward direction along the first predetermined clip travel path at a second point in time.

RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No.10/822,408, filed Apr. 12, 2004, now U.S. Pat. No. 6,920,738, whichclaims priority to U.S. Provisional Application Ser. No. 60/470,327,filed May 14, 2003, the contents of which are hereby incorporated byreference as if recited in full herein.

FIELD OF THE INVENTION

The present invention relates to apparatus that can selectively applyclosure clips to casing materials that enclose products therein.

BACKGROUND OF THE INVENTION

Conventionally, in the production of consumable goods such as food ormeat products, the food is fed (typically pumped) or stuffed into acasing in a manner that allows the casing to fill with a desired amountof the product. The casing can be produced so that it is sealed atselected locations to form a series of single discrete products or aseries of linked “chubs.”

One manner of producing a packaged product employs a piece goodspackaging machine that can form a single or discrete packaged product orchub. In operation, a first clip is applied to the beginning portion ofthe casing, the casing is filled with product, and then a second clip isapplied to the end portion of the casing. The process is repeated toprovide a series of discrete piece good packaged products.

Another way of producing a packaged product employs a shirred casingmachine that can be configured to produce a series of single products ora series of chained products. In operation, a clip is applied to thebeginning portion of a casing and food is pumped into the casing and thefilled casing is moved downstream from the filling point. The fillingcan be interrupted momentarily while excess product is voided (pushedaway from a clip zone on the package) and two clips can be appliedconcurrently to the casing at proximate but spaced apart laterallocations in the clip zone. A knife is used to separate the casingbetween the two concurrently applied clips to produce a sealed singlepackage. This region between the two clips is sometimes described as the“tail” or end of the package. The first or forwardmost of the two clipsforms the end of the forward (first) sealed product and the second orrearwardmost of the two clips forms the beginning of the next upstreampackage, which is now ready for filling which is restarted.

For certain consumable products, such as meat and/or sausage, there isoften a desire to produce a series of closed packages that are linked orchained together. Thus, similar to the shirred single piece productionmethod, two clips can be applied concurrently to a voided casing region,which action is repeated a number of times before cutting any of thelinks to generate a series or chain of linked “chubs.” Thus, inoperation, a desired number of chubs can be serially produced to formthe desired length of product or number of chubs. This process can bedescribed as a “chubbing operation.” After the desired length of productand/or number of chubs is generated, the casing is voided and the twoclips are concurrently applied to the casing as described above. Theknife is then directed to cut the chain at the tail and start a newchain of linked product. The linked or chained products are typicallyvertically suspended together for further processing. See, e.g., U.S.Pat. Nos. 3,543,378, 5,167,567, 5,067,313, and 5,181,302, the contentsof which are hereby incorporated by reference as if recited in fullherein.

During a conventional chubbing operation, an unused (non-stuffed) lengthof casing or packaging material extends outwardly from the enclosedproduct between the first and second concurrently applied clips. Theamount of unused length of casing can vary depending on the packagingmachine, the type of package and/or product.

In certain applications, it is desirable to reduce the amount of unusedlengths of casing to be able to do one or more of: reduce product costs(material cost savings), increase the amount of yield in the cookingfacility, and suspend additional amounts of product or numbers of chubson or in conventional racks for increased space utilization.

U.S. Pat. No. 5,495,701 proposes a clip attachment mechanism forfastening a single clip or two clips simultaneously. The mechanism hastwo punches, one of which is driven directly by a pneumatic cylinder andthe other of which is connected to the first punch using a pin and keyassembly. The pin and key assembly allows the punches to be coupled ordecoupled to the pneumatic cylinder drive to apply one single clip ortwo clips simultaneously. U.S. Pat. No. 5,586,424 proposes an apparatusfor movement of U-shaped clips along a rail. The apparatus includes aclip feed for advancing clips on a guide rail and the arm isreciprocally driven by a piston and cylinder arrangement. The contentsof each of these patents are hereby incorporated by reference as ifrecited in full herein.

Despite the foregoing there remains a need for devices and methods thatcan provide reduced amounts of unused casing material between adjacentsealed products and or additional links in a chain having a desiredlength for increased processing efficiency.

SUMMARY OF EMBODIMENTS OF THE INVENTION

Embodiments of the present invention provide devices, systems, methodsand computer program products for selectively advancing and retractingclips along a clip feed path to automatically feed or withdraw a clipfrom a clip attachment mechanism to apply one closure clip alone or twoclosure clips concurrently to an encased product.

Certain embodiments are directed to methods for supplying a clip to aclip window associated with a closure attachment mechanism having aclosure punch path for attaching a single clip or two clips to a targettubular work piece in a closure zone. The method includes: (a) forcing aplurality of clips to travel in a first predetermined clip travel pathhaving a forward direction toward a first punch path in a closure zoneat a first point in time; (b) selectively retracting the plurality ofclips so that the clips travel in a reverse direction along the firstpredetermined clip travel path; and then (c) forcing the plurality ofclips to again travel in the forward direction along the firstpredetermined clip travel path at a second point in time.

The forcing steps can be carried out by pushing the clips forward alonga clip feed path and the retracting step can be carried out by pullingthe clips rearward along the clip feed path.

Other embodiments are directed to methods for supplying a clip to a clipwindow associated with a closure attachment mechanism having a closuredelivery path for allowing attachment of a single clip or two clips to atarget tubular work piece in a closure zone. The methods include: (a)pushing a plurality of clips to travel in a first predetermined cliptravel path having a forward direction toward a first closure deliverypath in a closure zone at a first point in time; (b) selectively pullingthe plurality of clips so that the clips travel in a reverse directionalong the first predetermined clip travel path; and then (c) pushing theplurality of clips to again travel in the forward direction along thefirst predetermined clip travel path at a second point in time.

Other embodiments are directed to apparatus for supplying a clip to aclip window associated with a closure attachment mechanism having aclosure delivery path for attaching a single clip or two clips to atarget tubular work piece in a closure zone. The apparatus includes: (a)means for forcing a plurality of clips to travel in a firstpredetermined clip travel path having a forward direction toward a firstclosure delivery path in a closure zone at a first point in time; (b)means for selectively retracting the plurality of clips so that theclips travel in a reverse direction along the first predetermined cliptravel path; and then (c) means for forcing the plurality of clips toagain travel in the forward direction along the first predetermined cliptravel path at a second point in time.

The apparatus may include means for holding the plurality of clips abovea first clip window associated with the first closure delivery path inthe closure zone for a desired interval, the interval associated withthe number of target tubular workpieces that pass through the closurezone without receiving a clip from the first closure delivery path.

Still other embodiments are directed to systems for attaching closureclips to elongate or tubular products held in casing materials. Thesystems include: (a) a curvilinear clip rail having opposing top andbottom end portions and defining a generally downwardly extending clipfeed direction; (b) a clip entry window in communication with the bottomend portion of the clip rail and a clip closure delivery path incommunication with an attachment mechanism that is adapted to wrap aclip about a target tubular work piece; (c) a clip pusher configured toselectively engage with clips held on the clip rail to force the clipsin the feed direction; and (d) a clip retraction assembly configured toselectively engage with clips held on the clip rail to force the clipsaway from the clip window and away from the clip feed direction.

In certain embodiments, the systems may also include: (e) a firstactuation cylinder in communication with the clip pusher; (f) a secondactuation cylinder in communication with the clip retraction member; and(g) a control module configured to direct the actuation of the first andsecond cylinders to selectively feed (and hence not continuously feed) aclip through the clip window.

Still other embodiments are directed to computer program products foroperating a shirred casing voiding/clipping apparatus having twoproximate clip attachment mechanisms with first and second clip travelpaths to selectively deliver one clip or two clips concurrently to achain of linked chub product. The computer program products include acomputer readable storage medium having computer readable program codeembodied in the medium. The computer-readable program code includes: (a)computer readable program code that controllably actuates a firstactuation cylinder to push clips in a first clip feed direction; and (b)computer readable program code that controllably actuates a secondactuation cylinder to pull clips away from the clip feed direction.

In certain embodiments, the computer readable program code can allow auser to select a desired number of links of chubs and/or a desired chainlength of linked chubs and computer program code that directs the firstand second actuation cylinders to apply the appropriate number of singleand dual clips at the appropriate links in the chain.

These and other objects and/or aspects of the present invention areexplained in detail in the specification set forth below.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side elevation view of a prior art apparatus used to applyclips via a clip punch attachment mechanism.

FIG. 2A is a block diagram of operations that can be carried outaccording to embodiments of the present invention.

FIG. 2B is a schematic diagram of a linked product having singular anddual closure clips according to embodiments of the present invention.

FIG. 3 is a schematic illustration of components of embodiments of thepresent invention.

FIG. 4 is a flow chart of operations that can be carried out accordingto embodiments of the present invention.

FIG. 5 is a perspective view of a clip retraction assembly according toembodiments of the present invention.

FIG. 6 is a right side view of the retraction assembly of FIG. 5 in anexemplary rest position according to embodiments of the presentinvention.

FIG. 7 is a front view of the retraction assembly shown in FIG. 6 in theexemplary rest position.

FIG. 8A is a back view of the retraction assembly shown in FIG. 5 withthe clip pusher assembly in an extended state and the clip pusherengaged with clips to advance same along a feed direction according toembodiments of the present invention.

FIG. 8B is a back view of the retraction assembly shown in FIG. 8A withthe clip pusher assembly in a retracted state and the clip pusherdisengaged from the clips.

FIG. 8C is a back view of a dual clip path apparatus according tocertain embodiments of the present invention.

FIG. 9A is a front view of the clip retraction assembly shown in FIG. 5illustrated with the clip retraction cylinder in a retracted state andthe retraction jaw engaged with the clips according to embodiments ofthe present invention.

FIG. 9B is a back view of the clip retraction assembly shown in FIG. 5with the clip retraction cylinder in the retracted state and theretraction jaw engaged with clips while the pusher is disengaged.

FIG. 9C is a bottom view of the clip retraction assembly shown in FIG.9B with the retraction jaw disengaged.

FIG. 10 is a block diagram of a data processing system according toembodiments of the present invention.

DESCRIPTION OF EMBODIMENTS OF THE INVENTION

The present invention will now be described more fully hereinafter withreference to the accompanying figures, in which embodiments of theinvention are shown. This invention may, however, be embodied in manydifferent forms and should not be construed as limited to theembodiments set forth herein. Like numbers refer to like elementsthroughout. In the figures, certain layers, components or features maybe exaggerated for clarity, and broken lines illustrate optionalfeatures or operations unless specified otherwise. In addition, thesequence of operations (or steps) is not limited to the order presentedin the claims unless specifically indicated otherwise. Where used, theterms “attached”, “connected”, “contacting”, “coupling” and the like,can mean either directly or indirectly, unless stated otherwise. Theterm “concurrently” means that the operations are carried outsubstantially simultaneously.

In the description of the present invention that follows, certain termsare employed to refer to the positional relationship of certainstructures relative to other structures. As used herein, the term“front” or “forward” and derivatives thereof refer to the general orprimary direction that the clips travel toward a target product forclosure and/or the direction that the target filled or stuffed productin casing material travel; this term is intended to be synonymous withthe term “downstream,” which is often used in manufacturing or materialflow environments to indicate that certain material traveling or beingacted upon is farther along in that process than other material.Conversely, the terms “rearward” and “upstream” and derivatives thereofrefer to the directions opposite, respectively, the forward anddownstream directions.

The present invention is particularly suitable for applying closureclips to seal flexible products held in casings. The product may be alinked chain of elongated extruded product held in a casing. The casingcan be any suitable casing (edible or inedible, natural or synthetic)such as, but not limited to, collagen, cellulose, plastic, elastomericor polymeric casing. The elongated or tubular product can be anelongated meat product. Exemplary meat products include, but are notlimited to, strands of meat (that may comprise pepperoni, poultry,and/or beef or other desired meat), and processed meat productsincluding whole or partial meat mixtures, including sausages, hotdogs,and the like. Other embodiments of the present invention may be directedto seal other types of food (such as cheese) or other product in casingmaterials. Examples of other products include powders such as granularmaterials including grain, sugar, sand, sand and the like or otherflowable materials including wet (similar to that held conventionally incans) pet food or other powder, granular, solid, semi-solid orgelatinous materials. The product may be a packaged in any suitableindustry including food, aquaculture, agriculture, environment,chemical, explosives, or other application.

The elongated product can be produced in a linked chain of tubular orchub product. The length and diameter of each link or chub as well asthe overall length of the chain can vary depending on the type ofproduct being produced. Examples of typical strand or chain lengths arebetween about 1–6 feet.

Generally stated, clips are applied to the casing material to wraparound and close or seal the product therein. The seal formed by theclip against the casing may be sufficiently strong so as to be able tohold a vacuum of about 16 mm Hg for about 24–48 hours. Examples ofsuitable clips include metallic generally “U”-shaped clips availablefrom Tipper Tie, Inc., in Apex, N.C. Other clips, clip materials andclip configurations may also be used.

Referring to FIG. 1, one example of a prior art clip attachmentapparatus with a clip advancement mechanism is illustrated. Typically,the clip attachment apparatus includes a housing 10 that defines aclosure delivery path or channel 12 for receipt of a U-shaped metal clip14. The clip 14 is advanced in the closure path or channel 12 by meansof a punch 16 so that the clip 14 will engage a die 18 positioned in amanner permitting the clip 14 to be formed about gathered material 20that encases the product in the material 20 at closure zone 20 z in theproduct travel path. Although not illustrated, pressurized air or othermeans of pressing or moving the clip to close about the tubular packagemay also be used.

Each clip 14 is typically fed from a clip guide rail 22 through a clipwindow 24 into the closure path or channel 12 so that a respective oneof the clips can be aligned in the path 12. As shown, the guide rail 22has a curvilinear configuration with a vertical run 23 which is curvedat its lower end so that it gradually merges into a horizontal run 25 todirect clips 14 mounted thereon into the window 24. As shown in FIG. 1,the clips 14 are typically arranged in a stack 15 with adjacent clips 14abutting each other so that the legs 26 of each clip 14 fit around theguide rail 22 with a crown 28 of each clip 14 fitting over the guiderail 22. The multiple clips 14 may be connected to one another by meansof a thin elastomeric film, tape or adhesive 30 (typically along thecrown 28) so that the clips 14 together may slide down the guide rail 22and around the bend therein between the vertical and horizontal runs 23,25 of the guide rail. Typically, clips 14 are provided in a coil or on areel 34 for feeding onto the guide rail 22. The reel 34 is schematicallydepicted in FIG. 1 for feeding of the clips 14 onto the guide rail 22.Although illustrated herein as a generally vertical and downwardlydirected clip feed, other feed orientations (upward, lateral, angular orthe like) may also be used.

Turning now to FIG. 2A, operations that can be used to carry outembodiments of the invention are shown. A plurality of clips are forced(by gravity and/or active propulsion) to travel in a first predeterminedclip travel path having a forward feed direction toward a first closuredelivery path (such as a punch path) in a closure zone at a first pointin time (block 100). The plurality of clips are selectively retracted sothat the clips travel in reverse along the first predetermined cliptravel path (so that no clip is fed into the clip window) (block 105).The clips are then forced to travel in the forward feed direction alongthe first predetermined travel path at a second point in time (block110).

The forcing operations can be carried out by urging a push pawl againstone or more of the clips to force the clips to travel in a generallydownward and/or forward direction (block 101). The retracting operationcan be carried out by using a retraction jaw that can close about theexterior of at least one (typically a plurality) of clips to draw theclips away from the clip window or punch channel (block 106). Theforward and reverse motion of the clips (which may be carried out bypushing and pulling the clips) can be automatically performed using acontrol module that actuates cylinders associated with a respective oneof the push pawl and retraction jaw to direct the timing thereof (block109). When the clips are moved forward, a clip can be fed through thechannel 12 (FIG. 1) to close about an underlying product; when the clipsare retracted, although a punch may still operate in the channel 12, itpunches a blank or air as no clip is in the channel. This method allowsa single clip to be applied to a plurality of the tails of the chubswhile the dual clips are applied only to selected chubs (such as thechubs at the beginning and/or end of the chain).

FIG. 2B illustrates an example of a chain of linked product 20 ch thatincludes clips 14 applied both singularly and in pairs concurrently. Asshown, the chain of linked product 20 ch includes a forward chub L₁,intermediate chubs L₂–L₄, and a rearward chub L₅. The forward chub andthe rearward chub, L₁, L₅ have two clips 14 wrapped thereaboutconcurrently to form closed clips 14 c at a forward tail and one closedclip 14 c at a rearward tail (positions marked as “A). The intermediatelinks L₂–L₄ have a single clip 14 applied to voided casing material 20(marked as positions “B”). A loop may be added to the forward orrearward tail to hang the chain on a subsequent processing apparatus asdesired (not shown). The sealed product can be cut between the dualapplied clips at position A as indicated by the knife position “K” torelease the chain 20 ch and start a new chain as desired.

FIG. 3 is a schematic illustration of certain components that may beincluded in a system 111 according to embodiments of the presentinvention. It will be appreciated that in certain embodiments, twoproximately positioned clip attachment mechanisms can be used each withits own clip feed. One clip attachment mechanism can be configured tosubstantially continuously apply a closure clip to the product with eachcycle during production of a chain and the other clip attachmentmechanism can be configured to selectively apply a closure clip to theproduct as described above. As shown in FIG. 3, the system can include acontroller 112 that may be configured to direct the actuation of aretraction actuation cylinder 210 and first and second pusher actuationcylinders 310, 3102. The controller 112 may also be configured tocontrol the operation of a voiding plate(s) actuation mechanism 116 thatcan be used to clear the filler material from the casing 20 (FIG. 1)before the closure clip is attached thereto, as is well known to thoseof skill in the art. The controller 112 can be used to separately and/orjointly actuate (typically in concert) both the first and secondattachment punch mechanisms 1181, 1182 (that may engage punch 16 asshown in FIG. 1, or a different punch or attachment mechanism)associated with the first and second clip attachment mechanisms. Thecontroller 112 may also be configured to direct the actuation of theknife actuation mechanism 114 that is used to separate serial chainsbetween closure clips.

FIG. 4 is a flow chart of operations that can be used to automate theclosure process according to embodiments of the present invention. Clipsare fed on a feed rail to a clip window in communication with a clipattachment mechanism (block 120). It is determined whether a dual clipdelivery is desired at this time. If no, it is decided whether a singleclip delivery is desired (block 125). If it is determined that a dualclip delivery is desired, the retraction cylinder is held in a retractedstate and the clip pusher cylinder can be extended (block 123). It isthen determined whether a single clip delivery is desired (block 125);if not, it can be queried again whether another dual clip is desired(block 121) or whether to ask for operator input (block 126). If singleclip delivery is desired, the pusher cylinder is retracted and theretraction cylinder is actuated to retract the clips away from the clipwindow (block 127). Sensors can obtain data that can be interrogated todetermine whether the desired number of links and/or desired length ofchain has been produced (block 129). It can be determined whether thelink is the last in the chain. If so, a new chain can be started afterapplying two clips (block 123). If no, the retraction cylinder can bemaintained in its engaged position with the clips held away from theclip window (block 127).

FIG. 5 illustrates one embodiment of a retraction assembly 200 with aretraction assembly actuation cylinder 210. Also shown is a clipadvancement mechanism 300 with its respective actuation cylinder 310. Asshown, the retraction assembly 200 includes a retraction jaw 225 withlegs 226, 227 that are pivotably attached to a mounting bracket 225 m ata corresponding first end portion thereof 226 p, 227 p. The mountingbracket 225 is operatively associated with the cylinder 210 and moves upand down as the cylinder 210 is actuated, as will be discussed furtherbelow.

Still referring to FIG. 5, the retraction jaw 225 can include anextension spring 228 that extends between the legs 226, 227. Each leg226, 227 may include an aperture 226 a, 227 a with a pin 229 extendingacross that can hold opposing ends of the spring 228 to bias the legs226, 227 to move toward each other in operation. In certain embodiments,the spring 228 can be a coil spring, which can apply a desired biasingspring force to help bring the legs 226, 227 together. An example of asuitable spring is a spring made from 0.026 stainless steel wire with astandard 1″ length. The spring ratings can be about 2.43 pounds per inch(typically about +/−10%) with a deflection at load of about 0.94 and aload of about 2.66 in-lb. The spring length at mechanism rest is about1.727 inches and the spring length at mechanism engaged is about 1.233.Typically, there is little force (such as less than about 1.5 in-lb)applied to the retraction legs 226, 227 and/or fingers 226 f, 227 f tobring them together.

The retraction jaw 225 can also include two jaw stop pins 230 ₁, 230 ₂that reside inside of and below the first end portions of the legs 226,227. The jaw stop pins 230 ₁, 230 ₂ may be alternately configured as asingle pin or track that can extend across the jaw retraction bracket orframe 225 a sufficient distance to engage both legs 226, 227. The secondend portions 226 c, 227 c are configured to engage the clips 14 to movethe clips 14 away from the clip window 24 and/or the clip closure path12 (FIG. 1). As shown in FIG. 5, the second end portions 226 c, 227 care lower portions of the legs 226,227 which include outwardly extendingfingers 226 f, 227 f that can be configured to straddle a portion of theouter perimeter of the clip 14 (FIG. 9A). As shown, the fingers 226 f,227 f can extend across a major portion of the length of the clip legs14L (FIG. 9C) leaving the crown 14C (FIG. 9C) area substantially open.However, other gripping or contacting configurations may also be used aslong as sufficient force is applied to the clips 14 to be able toselectively and controllably retract them away from the clip window 24(FIG. 1) and, in certain embodiments, so as to be able to hold the clips14 in a retracted position for a desired interval.

FIG. 6 illustrates the retraction assembly 200 and the clip advancementassembly 300 with the retraction assembly 200 and retraction jaw 225 ina rest position and with the cylinder 210 placing the rod 210 r in anextended position. FIG. 7 also illustrates the retraction assembly 200and retraction jaw 225 in the rest position with rod 210 r actuated tothe extended position and the legs 226, 227 of the jaw 225 spread apartand disengaged from the clips 14. During normal operation (in whichsingle clip applications are not used), the system may be operated so asto leave the jaw retraction cylinder 210 with the jaw legs open, whichallows the clip pusher cylinder 310 to cycle during each machine cycle(as shown in FIG. 8A).

As shown in FIG. 9A, the fingers 226 f, 227 f extend outwardly adistance sufficient to straddle opposing sides of the clip or clips 14(shown as contacting two abutting clips 14) and the inner surface of thefingers 226 f, 227 f can be formed with a tooth profile that, uponcontact, can mate with the profile of abutting clips 14. Other grippingconfigurations can also be used. For example, the fingers 226 f, 227 fmay include surfaces with materials which can frictionally engage theclips 14, such as elastomeric or rubber coatings. In addition, theretraction jaw may be configured to engage only one side of the clips orother portions of the clips.

FIG. 8A illustrates the clip advancement assembly 300 with theassociated pusher actuation cylinder 310 in operation and with the rod310 r in an extended state. A pusher pawl 325 is pivotably mounted tothe bracket 325 m at pivot 325 p. The pusher pawl 325 may also be springloaded with a torsion spring (not shown) to help provide sufficientdownward force onto the clips 14. The pusher pawl 325 includes a forwardedge 325 e portion that engages a clip or clips on the rail 22. Theforward edge portion 325 e may be configured as a protruding tooth whichcan enter (from a side) the space between abutting clip legs as shown inFIG. 8A. The rod 310 r is connected to a mounting bracket 325 m and canmove the mounting bracket 325 m, and in turn, pusher 325, in a desiredreciprocating motion. The pusher pawl 325 may also include a manualdisengagement lever 326.

As also shown in FIG. 8A, the clip advancement assembly 300 can includea stop anvil 328 that can be positioned above the pusher pawl 325. Thestop anvil 328 can have a downwardly extending portion 328 d that, inoperation, forces the pusher pawl 325 to pivot down and disengage theclips 14 as shown in FIG. 8B when the cylinder 310 has the rod 310 r ina retracted state. FIG. 8B shows both the clip advancement assembly 300with the associated cylinder 310 and the clip retraction assembly 200with the associated cylinder 210 in a rest state (i.e., neither engagedwith clips). FIG. 8C shows that the clipping apparatus can comprisefirst and second axially spaced apart separate punch paths, both ofwhich may employ the clip advancement assembly 300. In otherembodiments, the first and second punch paths may employ differentlyconfigured clipping devices, such as one of the punching configurationsused in one of the two punch paths shown in the double clipper apparatusdescribed in U.S. Pat. No. 5,167,567 and/or U.S. Pat. No. 5,495,701,both incorporated by reference above. In any event, the dual clip pathscan be configured so that two spaced apart clips may be applied to atarget product generally concurrently as is known to those of skill inthe art.

FIG. 9A illustrates the retraction assembly 200 with the retractioncylinder 210 actuated to place rod 210 r in a retracted state and withthe jaw 225 engaging the clips 14 to direct the clips 14 to retract (asindicated by the arrow located adjacent the clip rail 22). FIG. 9Billustrates the configuration of the advancement assembly 300 when theretraction assembly 200 operatively engages the clips 14. As shown, thepusher pawl 325 is pivoted down so that it does not engage the clips 14while the clip jaws 225 are engaged to retract the clips 14. FIG. 9Cillustrates the configuration of the jaw 225 with respect to the clipwhen not engaging the clips 14. As shown, in this embodiment, the clips14 include a crown 14 c and two opposing legs 14L. However, as notedabove, the present invention can be used with other clip configurations.

Referring again to FIG. 7, as the retraction cylinder 210 is extended(moving toward a rest state), legs 226, 227 move down and the upperportions thereof 226 u, 227 u approach the stop pins 230 ₁, 230 ₂. Theinner surfaces of the legs 226 i, 227 i act as cam followers, with thejaw stop pins 230 ₁, 230 ₂ acting as the cam. Thus, as the legs 226, 227move down responsive to the rod 210 r moving into the extended state,the legs 226, 227 are forced apart. The jaw stop pins 2301, 2302 can bestatically mounted to remain in a fixed position on the retractorassembly 200 (and/or pusher assembly 300).

As shown herein, the cylinders 210 and 310 move respective brackets 225m, 325 m along a generally vertical actuation axis. However, otheractuation orientations may also be used with other clip attachmentand/or clip feed configurations. In addition, as shown, the clipadvancement assembly 300 is located above the clip retraction assembly200 so that the advancement assembly 300 pushes the clips 14 in the feeddirection and the retraction assembly 200 pulls the clips away from theclip window in the reverse direction. However, the two assemblies 200,300 can be positioned in the reverse or even at the same verticalposition.

The cylinders 210, 310 can be double-acting. As is well known to thoseof skill in the art, fluid (typically pneumatic) pressure is providedagainst the surface of the piston to provide a substantially constantand controlled driving force for the respective assembly 200, 300. Whenthe piston reaches the lower end (or upper end) of its run within thecylinder, the fluid driving forces can be reversed so that the pistoncan return to its initial driving position at the top or bottom of thecylinder.

Now describing a typical sequence of operations, with reference first toFIG. 8A, clips are fed onto the clip rail 22. The clip pusher cylinder310 extends the rod 310 r to engage the clip pusher pawl 325 with theclips 14 and push the clips 14 in the feed direction. FIG. 7 illustratesthe retraction assembly 200 during this operation. Then, after a dualclip application, or when a single clip application is desired, as shownin FIG. 8B, the clip pusher cylinder 310 retracts the rod 310 r untilthe clip pusher pawl 325 is against the stop anvil 328 and the pawl 325disengages the clips 14. FIG. 7 shows that, starting with the cylinder210 holding the rod 210 r in an extended state, air is applied to therod side of the cylinder 210 causing the cylinder rod 210 r to retract.As the cylinder 210 and rod 210 r retract, the legs 226, 227 of theretraction jaw 225 start to close and complete their travel to a closedposition to engage the clips 14 as shown in FIG. 9A. The retraction jawlegs 226, 227 are drawn together by the extension spring 228. The timingof the jaw closure can allow the teeth 226 t, 227 t to engage the cliplegs 14L (FIG. 9C) prior to the retraction cylinder 210 reaching fullstroke. Once the retraction jaw teeth 226 t, 227 t firmly engage theclips 14, the remaining stroke of the cylinder 210 allows the rod 210 rto pull the clips 14 away from the clip window and associated attachmentmechanism. By preventing a clip from being fed into the attachmentdevice, no clip is applied via the first clip mechanism thereby allowinga single clip to be applied to the product. This operationalconfiguration can remain until the end of the chain of chubs, at whichtime a double set of clips may be desired as noted above. A knife cutcan be made intermediate the dual applied clips to start a new chainand/or release the first chain (shown at position “k” in FIG. 2B). Thelength and number of chubs can vary as noted above. During the timeperiod from the last single clip application and the end of the chubchain, where a double clip and knife cut is applied, the retraction jaw225 can return to its rest configuration with the stop jaw pins 230 ₁,230 ₂ forcing the legs to open as shown in FIG. 7 and described furtherabove.

The operation and sequence of events can be controlled by a programmablelogic controller. The number of pieces in the chain and/or length of thechain can be selected by an operator input using a Human MachineInterface to communicate with the controller as is well known to thoseof skill in the art.

FIG. 10 is a block diagram of exemplary embodiments of data processingsystems that illustrates systems, methods, and computer program productsin accordance with embodiments of the present invention. The processor410 communicates with the memory 414 via an address/data bus 448. Theprocessor 410 can be any commercially available or custommicroprocessor. The memory 414 is representative of the overallhierarchy of memory devices containing the software and data used toimplement the functionality of the data processing system 405. Thememory 414 can include, but is not limited to, the following types ofdevices: cache, ROM, PROM, EPROM, EEPROM, flash memory, SRAM, and DRAM.

As shown in FIG. 10, the memory 414 may include several categories ofsoftware and data used in the data processing system 405: the operatingsystem 452; the application programs 454; the input/output (I/O) devicedrivers 458; the clip push/pull control module 450; and the data 456.

The data 456 may include a look-up chart of different products, fillingrates, selectable chain lengths and link lengths and the like 451corresponding to particular or target products for one or moreproducers, which may be displayed to allow an operator to select desiredoperational parameters at the start of each shift and/or production runand the like.

As will be appreciated by those of skill in the art, the operatingsystem 452 may be any operating system suitable for use with a dataprocessing system, such as OS/2, AIX, DOS, OS/390 or System390 fromInternational Business Machines Corporation, Armonk, N.Y., Windows CE,Windows NT, Windows95, Windows98 or Windows2000 from MicrosoftCorporation, Redmond, Wash., Unix or Linux or FreeBSD, Palm OS fromPalm, Inc., Mac OS from Apple Computer, LabView, or proprietaryoperating systems. The I/O device drivers 458 typically include softwareroutines accessed through the operating system 452 by the applicationprograms 454 to communicate with devices such as I/O data port(s), datastorage 456 and certain memory 414 components and/or the dispensingsystem 420. The application programs 454 are illustrative of theprograms that implement the various features of the data processingsystem 405 and preferably include at least one application whichsupports operations according to embodiments of the present invention.Finally, the data 456 represents the static and dynamic data used by theapplication programs 454, the operating system 452, the I/O devicedrivers 458, and other software programs that may reside in the memory414.

While the present invention is illustrated, for example, with referenceto the clip push/pull module 450 being an application program in FIG.10, as will be appreciated by those of skill in the art, otherconfigurations may also be utilized while still benefiting from theteachings of the present invention. For example, the module 450 may alsobe incorporated into the operating system 452, the I/O device drivers458 or other such logical division of the data processing system 405.Thus, the present invention should not be construed as limited to theconfiguration of FIG. 10, which is intended to encompass anyconfiguration capable of carrying out the operations described herein.

The I/O data port can be used to transfer information between the dataprocessing system 405 and the closure attachment mechanism (such as forchubbed linked product) 420 or another computer system or a network(e.g., the Internet) or to other devices controlled by the processor.These components may be conventional components such as those used inmany conventional data processing systems which may be configured inaccordance with the present invention to operate as described herein.

While the present invention is illustrated, for example, with referenceto particular divisions of programs, functions and memories, the presentinvention should not be construed as limited to such logical divisions.Thus, the present invention should not be construed as limited to theconfiguration of FIG. 10 but is intended to encompass any configurationcapable of carrying out the operations described herein.

The flowcharts and block diagrams of certain of the figures hereinillustrate the architecture, functionality, and operation of possibleimplementations of selective implementation of single and dual clipclosure means according to the present invention. In this regard, eachblock in the flow charts or block diagrams represents a module, segment,or portion of code, which comprises one or more executable instructionsfor implementing the specified logical function(s). It should also benoted that in some alternative implementations, the functions noted inthe blocks may occur out of the order noted in the figures. For example,two blocks shown in succession may in fact be executed substantiallyconcurrently or the blocks may sometimes be executed in the reverseorder, depending upon the functionality involved.

The foregoing is illustrative of the present invention and is not to beconstrued as limiting thereof. Although a few exemplary embodiments ofthis invention have been described, those skilled in the art willreadily appreciate that many modifications are possible in the exemplaryembodiments without materially departing from the novel teachings andadvantages of this invention. Accordingly, all such modifications areintended to be included within the scope of this invention as defined inthe claims. In the claims, means-plus-function clauses, where used, areintended to cover the structures described herein as performing therecited function and not only structural equivalents but also equivalentstructures. Therefore, it is to be understood that the foregoing isillustrative of the present invention and is not to be construed aslimited to the specific embodiments disclosed, and that modifications tothe disclosed embodiments, as well as other embodiments, are intended tobe included within the scope of the appended claims. The invention isdefined by the following claims, with equivalents of the claims to beincluded therein.

1. A system for attaching closure clips to elongate or tubular productsheld in casing materials, comprising: a curvilinear clip rail havingopposing top and bottom end portions and defining a generally downwardlyextending clip feed direction; a clip entry window in communication withthe bottom end portion of the clip rail and a clip closure delivery pathin communication with an attachment mechanism that is adapted to wrap aclip about a target tubular work piece; a clip pusher configured toselectively engage with clips held on the clip rail to force the clipsin the feed direction; and a clip retraction assembly configured toselectively engage with clips held on the clip rail to force the clipsaway from the clip window and away from the clip feed direction, wherebythe system is configured to successively enclose articles in packagingmaterial, and wherein, in operation, the clip pusher automaticallyforces a plurality of clips to travel in the clip feed direction alongthe clip rail toward the clip closure delivery path, the clip retractionassembly automatically and forcibly retracts the plurality of clips sothat the clips travel in a reverse direction along the clip rail, andthe clip pusher then automatically forces the plurality of clips toagain travel in the forward direction along the clip rail toward theclip closure delivery path to thereby successively package the articles.2. A system according to claim 1, further comprising: a first actuationcylinder in communication with the clip pusher; a second actuationcylinder in communication with the clip retraction assembly; and acontrol module configured to direct the actuation of the first andsecond cylinders to selectively feed or not feed a clip through the clipwindow.
 3. A system according to claim 2, further comprising a framemember configured to hold the clip pusher, and a pusher stop memberdisposed above the clip pusher, wherein the clip pusher is pivotablymounted to the frame member and, wherein, in operation, when the firstactuation cylinder travels to an extended state, the clip pusher engagesat least one clip to force the clips in the feed direction and when thefirst actuation cylinder is in a retracted state, the pusher stop memberpivots the clip pusher away from the clip rail to disengage from theclips.
 4. A system according to claim 2, further comprising a mountingmember that holds the retraction assembly and is in communication withthe second actuation cylinder, the retraction assembly having aretraction jaw with cooperating spaced apart first and second legs, eachleg having opposing top and bottom portions, the leg top portions beingpivotably attached to the mounting member, the retraction jaw furthercomprising an extension spring extending between the first and secondlegs, wherein, in operation, when the second actuation cylinder is in anextended state, the retraction assembly is configured with the jaw legsspaced apart sufficiently to not contact the clips on the clip rail, andwhen the second actuation cylinder travels to a retracted state, thelegs of the retraction assembly jaw close a distance to engage opposingsides of at least one clip and move the clips on the clip rail upward sothat the clip window is devoid of a clip therein.
 5. A system accordingto claim 1, wherein the attachment mechanism comprises a punch, which,in operation, operates substantially continuously during production of achain of a plurality of linked, encased tubular product.
 6. A systemaccording to claim 1, further comprising a floor-supported mountingframe configured to hold the system, and wherein the system isconfigured to repetitively apply at least one clip to successivepackages comprising gathered trailing and/or leading edges of packagingmaterial holding at least one discrete article.
 7. A system forattaching closure clips to products held in covering materials,comprising: a curvilinear clip rail having opposing top and bottom endportions and defining a generally downwardly extending clip feeddirection; a clip entry window in communication with the bottom endportion of the clip rail and a clip closure delivery path incommunication with an attachment mechanism that is adapted to wrap aclip about a target work piece; a clip pusher configured to selectivelyengage with clips held on the clip rail to force the clips in the feeddirection; and a clip retraction assembly configured to selectivelyengage with clips held on the clip rail to force the clips away from theclip window and away from the clip feed direction whereby the system isconfigured to successively enclose discrete articles in packagingmaterial, and wherein, in operation, the clip pusher automaticallyforces a plurality of clips to travel in the clip feed direction alongthe clip rail toward the clip closure delivery path at a first point intime, the clip retraction assembly automatically and forcibly retractsthe plurality of clips so that the clips travel in a reverse directionalong the clip rail, and the clip pusher then automatically forces theplurality of clips to again travel in the forward direction along theclip rail toward the clip closure delivery path to thereby successivelypackage the discrete articles.
 8. A system according to claim 7, furthercomprising: a first actuation cylinder in communication with the clippusher; a second actuation cylinder in communication with the clipretraction assembly; and a control module configured to direct theactuation of the first and second cylinders to selectively feed or notfeed a clip through the clip window.
 9. A system according to claim 8,further comprising a frame member configured to hold the clip pusher,and a pusher stop member disposed above the clip pusher, wherein theclip pusher is pivotably mounted to the frame member and, wherein, inoperation, when the first actuation cylinder travels to an extendedstate, the clip pusher engages at least one clip to force the clips inthe feed direction and when the first actuation cylinder is in aretracted state, the pusher stop member pivots the clip pusher away fromthe clip rail to disengage from the clips.
 10. A system according toclaim 8, further comprising a mounting member that holds the retractionassembly and is in communication with the second actuation cylinder, theretraction assembly having a retraction jaw with cooperating spacedapart first and second legs, each leg having opposing top and bottomportions, the leg top portions being pivotably attached to the mountingmember, the retraction jaw further comprising an extension springextending between the first and second legs, wherein, in operation, whenthe second actuation cylinder is in an extended state, the retractionassembly is configured with the jaw legs spaced apart sufficiently tonot contact the clips on the clip rail, and when the second actuationcylinder travels to a retracted state, the legs of the retractionassembly jaw close a distance to engage opposing sides of at least oneclip and move the clips on the clip rail upward so that the clip windowis devoid of a clip therein.
 11. A system according to claim 7, whereinthe attachment mechanism comprises a punch, which, in operation,operates substantially continuously during production of a chain of aplurality of linked, encased tubular products whereby one or two clipsare wrapped about compressed gathered portions of the chain intermediateadjacent tubular products.
 12. A system according to claim 7, furthercomprising a floor-supported mounting frame configured to hold thesystem, and wherein the system is configured to repetitively apply atleast one clip to successive packages comprising gathered trailingand/or leading edges of packaging material holding at least one discretearticle.